DISC dish form milling cutter

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  • source:MARSTEN CNC Machining
The new product of Japanese OSG company, in all two sort, one kind is the DISC-S that is used at rough machining and semifinishing machining model, another kind is the DISC-P that is used at finish machining model. (1) DISC-S dish form milling cutter basically is used at aluminium alloy and casting aluminium rough machining and semifinishing machining. Bit material is hard alloy. The razor blade that machines aluminium alloy is taken bigger before horn, to prevent occurrence conglutinate, knife face passes abrade polish before, cutting is sharp degree rise accordingly, can use already go up at machine tool of small-sized machining center, what also can undertake big feed is efficient milling treatment. Example of rough machining of DISC-S milling cutter: Cutting tool: 5J of × of SL of DC-S 125 × ; Bit: APHT 0903 PPR-73 K10T; Machine tool: Vertical machining center (BT30, 5.

5kW) ; By treatment material: A7075; Cutting width: 100mm; Cutting deepness: 3mm; Cutting speed: 3140m/min; Rotate speed: 8000r/min; Feed speed: 4000mm/min; Every tine feed: 0.

1mm/ tine. Machine the effect: The metal excises a quantity to achieve 1200cm3/min. DISC-S milling cutter changes after bit, return the rough machining that can be used at cast-iron, nodular cast iron and semifinishing machining. (2) DISC-P dish form milling cutter basically is used at finish machining, the solder on bit has diamond cutting blade, bit chamfer contains adjustment of blade pointed height, bit is Shuang Zhengqian horn, cutting is sharp, can restrain the generation of burr effectively, raise treatment precision substantially. The finish machining example of DISC-P milling cutter: Cutting tool: 5J of × of SL of DC-P 125 × ; Bit: XOHW 1104 PDR WDO; Machine tool: Vertical machining center (BT30, 5.

5kW) ; By treatment material: A7075; Cutting width: 100mm; Cutting deepness: 0.

5mm; Cutting speed: 1962m/min; Rotate speed: 5000r/min; Feed speed: 1250mm/min; Every tine feed: 0.

05mm/ tine. Machine the effect: Treatment surface surface roughness achieves Ra0.

171 μ M. Additional, DISC-P milling cutter still can be used at aluminium alloy cast and the finish machining of all sorts of colophony material. The DISC-S diametical dimension with DISC-P milling cutter has 3 kinds: φ 80mm, φ 100mm, φ 125mm. CNC Milling